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Title: Intake leak test question
Description: Do you think I have a good leak test 
Author: txpan49
I am using Cotten's Virtual Indian intake leak test method and have some questions. My available tools include a rubber bathtub stopper and an air compressor hose with the air compressor set on 15 lbs. I put the stopper in the intake and insert the compressor hose in a hole I put in the stopper. The stopper fits pretty snug (like it would in a bath drain) and I squeeze the air trigger. The plug pops out pretty rigirously. I made a retainer to hold the plug in while I get the full air stream going and it will not stay in place and I see no bubbles from my flanges.

If the air intake can pressure up enough to blow this kind of stopper out continously do you think I have a good leak test?

Post by Jack Hester on Apr 29, 2006, 8:22pm

Back off to about 10 or 12 psi, and try again. Leak bubbles will show up at a lower pressure, too. You need to be able to watch it for a bit.

Jack

Post by Mbskeam on Apr 29, 2006, 11:16pm

try a hose clamp or 2, around the whole stopper and manifold.....
but A.C. gages at 15psi are very inaccurate at low readings

mbskeam

Post by Cotten on Apr 30, 2006, 4:58pm

15 psi is actually overkill.
14.7 is equivalent to total vacuum at sealevel, and I doubt that vacuum ever approaches two/thirds of that.
But overkill is nice when you are doing a diagnostic.

The important thing is that the supply is constant. Airbottles and handpumps don't cut it.

I find soft rubber stoppers (common laboratory #9 for an OHV, I think)will stay in at 10-12 psi, and letting the system sit under pressure for a minute or two is important to discern the very tiniest leaks, which manifest themselves as little zits or even hanging tits of foam.
Folks without three hands end up making plates for convenience, especially if they do bikes regularly.

Reminder: Wash the dilute dishsoap off throughly when finished, as it is corrosive.

....Cotten

 


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