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      Service Manual 1959 - 1969
      Spare parts - 1941 to 1954
      Panhead Service Manual 1948 - 1957

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Hydra-Glide.net:: The Harley-Davidson Panhead and Flathead site

"Restoration Guide" for 1929-1936 45"s

Truly a Excellent Manual..& a HD History book for all

1 kick hot...20 cold

I`ve got a 57 with automatic advance that just hates to start when it`s cold.

1440 cc Panhead

I am about to buy a size 1440 cc panhead

1937

Information for 1937

1941 WL documentation

Iam working on documentation about the 1941 WLs (south african defence)

1948 pan (how do you crank this beast?)

I have just finished building my 1948 model, and it is hell to crank.

1950 Pan coming apart

Anyone else have any suggestions of what I should be doing

1950 panhead EL

I am looking at buying a 50 pan EL.

1951 Pan bobber

I got my 51 pan fired up last Saturday

1951 Panhead HELP!

I was riding my Pan home from work and it quit.

1958 FLH production numbers

I was wondering anyone tell me where you might could find production numbers on old harleys

1959 duo kickstarting

I have problems on starting my bike with kickstart.

1960 Duo-Glide (an old friend)

After 24 long years I am buying my 1960 panhead back

1960 Duo-Glide VIN numbers

Would a 1960 FLH Vintage Duo-Glide be titled using a VIN number or titled using the Engine Casing number?

1962 FLH VIN numbers

The 6 in the 62FLH2xxx should be straight backed and not round.

1963 (or there about) VIN numbers

Can anyone with a 1960s Panhead tell me what the 6 look like on their engine

1963 Duo-Glide issues

What obvious mechanical issues will I run into

1965 Pan

My wife wanted a Soft Tail Duce and I got her a version of the Panhead Duce

45" $% specs

I was hoping someone could help me out with somewhere to get engine specs

45" Bobber build

Is it possible to mate this engine with big twin trans and primary if it was going into a custom built frame

A ride story...

Although i have posted mostly question on the Pan board, my first antique is a 45" flatty.

A Simple Question?

Will not start when hot

An inordinate number of things go wrong

In the past month I have had an inordinate number of things go wrong with my 63FL that kind of has me scratching my head

Any good WL/WLA/G Projects going on?

Does anyone have any new 45 projects in the making for the New Year?

Are belt primaries harder to kick

Has anyone noticed if it is drastically harder to kickstart after changing to a belt in a tin primary

Backfiring: rich, lean, or timing

On acceleration it backfired between gears and "went flat" at about 2500 rpm

Bad motor numbers

My understanding is that Harley never used a "9" stamp with a curved tail

Belly number

Is it possible for a 1963 to be legit with a right side belly number of 161-xxxx and left side of 162-xxxx

Bike stalling

I have no trouble starting it but I ride for 2-4 miles then it starts to stall

Bike wont start: The long story...

After almost a year worth of careful rebuilding, the bike wont start.

Bike wont start: Update

Here is what we found

Billy Bike info

I recently purchased a 1963 pan and plan to build it into a "Billy Bike" replica

Birch white paint....same as it ever was?

Has the Birch White paint color changed over the years or has it always stayed the same?

Black bolts

After a little practice I am able to produce an even, black finish on just about anything steel

Break in mileage

What kind of mileage do you guys do for a proper break in on a new top end

Broke down by the road

Started running on front cylinder only

Bruce Palmers book

It does exactly what it sets out to do - discuss restoration. But I realised that this is not where I am at with my bike.

Building a project bike

Where do you recommend I begin

Buying a Panhead

Should I even think about buying a panhead

Buying a Panhead, what to consider?

What would everyone of you consider/check before buying a panhead.

Cad plating

Does anyone know of a reputable place that does Cad plating

Can you do your own Chrome

Has anyone out there tried this

Cannot get it started

Cannot get it started

Cannot start it

If it starts, it will happen within the first 10 kicks for about 30 seconds and then all I get is a workout

Cannot start it hot!

I can kick start it just fine when it is cold--but after it is ran and warmed up-- > I cannot.

Casting data-codes

I would like to exactly know what means the casting data-codes on the 45" cylinders !

Chopper: what defines a chopper

When does a bike become a chopper?

Choppers and bobbers: what is in a name

Can any of you oldtimers / State-siders clue me in?

Choppers functionable

Why dont people (bikers especially) realize that a chopper isnt built to be comfy

Cleaning oil tank

Would anybody know of something I could use to dissolve rust?

Considering a purchase

How easy is it to tell if a bike is original?

Curb weight of a Duo-Glide

Did Harley ever have a dry weight spec. on the Duo

Early Panhead problems

I just want to know how much maintenance, etc. is involved with owning such an old engine

Engine does not run hot

It wont start again before it is cold

Fine vs. coarse threaded bolts--when used

When do we use fine and when do we use coarse threaded bolts?

Fogger

When it started it blew out the family of mice and feed storage, and the bike died

Frame (year) identification

How can I figure out what year my frame is

Gas resistant clearcoat

Anyone know of a clear coat that is more gas resistant than the dura-color DE1636 Ceramic rattle can?

Genuine Panhead

To the best of your knowledge were Panhead custom colors a single year offering or could a rider be able to select a earlier year custom color when or

Gettin paint off cases

How do you guys go about tackling such a project.

Good online source for stainless steel hardware?

I am looking for a good online source for stainless steel nuts, bolts, washers and acorns.

Hard starting

As I played with the condenser wire, it started to run real bad and then died

Hard starting backfire.

Usually starts on one or two, but now it is four or five

Hearing a "clunk" from my motor

When I rev the egine from idle I think I hear a "clunk" coming from the engine

Heli-coils

Any tips, ideas, or warnings on using helicoils in aluminum or should it work just as well as in steel?

Hell to crank problem

It has been hell to start when cold

Hot Pan

Running hot after 1/2 hour around town at 90 deg air temp. 200 degs oil temp

How to tell if paint is original

How do you tell if a Panhead is truly original paint

I wish I posted this in any good WL/WLA/G projects

This is where I was at over a couple weeks ago, 7/10/04 more has been done since.

Is sidecar factory fitted

Is there any way to determine if the sidecar was installed at the factory

It is alive, but

The gen light will not go off

JUNK new parts

Where in hell does one find a GOOD new rear drum and sprocket assembly

Karma strikes

Just a light thread about my recent brush with Karma coming back to bite me

Kick back

Lately when starting the old girl I have been getting a lot of kick back

Kick backs: how to deal with it

I do get those nasty kick backs every other time or so even before I manage to kick the first revolution.

Kickstart trying to hurt me

Before I could get my foot off the kicker it "caught" and threw my leg back

Knuckle/pan

I read some where that HD made a few Pans for the trade show in mid 1947 could this one of those or just a knuck/pan

Low mileage musuem piece

I just bought a 50FL, is there anything I need to look for

Machinist recommendation

Looking for a good shop for top end work

Mechanical troubleshooting request

There seemed to be quite a bit of oil that has leaked from the pan covers

Must have panhead tools

What are the must have tools to build a panhead

My 1962 Duo VIN

Anyone know of a website or someone I can get the background on my VIN# on my bike?

Need to know about panheads

What do I need to know about Pans?

New bike - major decisions

Should I just use this frame or sell it and buy an aftermarket frame for my ride

New to Panheads. Rolling my own...

Nearly complete but I have got a couple of questions.

Newbie question about case numbers

How much of a deterrent in terms of value & desireability does non-matching numbers on an old Panhead represent

NOS stuff that is too cool to install

How many new old stock accessories do you have in the drawer that you do not have the b*lls to actually install

Ok then, how do you crank your beast?

Cranking survey

Old school

Old school rules.........

One last time......I hope......

Tried 6 hours today to start

Original Pan

Putting a bike together and do not know if I should go with a replica pan for my project or jump on the opportunity to get my hands on an original pan

Overview numbers produced and in Register

Overview of numbers Panheads and Flatheads produced and the numbers in the Register(s)

Paint codes

Harley-Davidson Paint codes

Paint info needed

Any suggestions as to primers and topcoats

Pan Cover Felt Glue

Richard, a mechanic from San Diego H-D told me about "Gorilla Snot"

Pan parts needed

I am down to a couple I can not seem to find

Panhead changes

I read somewhere that 59 was a good year for the Panhead, anybody knows why

Panhead engine buying question

What exactly should I look for when going over an engine for sale

Panhead kick start help

I would love to hear tricks others have used to get a 57 Pan with an S&S carb running

Panhead name

I am looking for suggestions-any body got one

Panvolution

I have only on one occasion ever seen a pan motor and an EVO top end

Parts for Pans

Who makes the best parts like gaskets and the like

Parts washer and fluid

What kinda fluid should I get for it

Pings when hot

When the bike is cold it runs great, but when hot, if its under any strain what so ever, it pings like crazy

Please help

When she is hot she wont start

Questions on 1951 FL

Thought I would introduce myself and share my story

Rattle can paint jobs

How many people have rattle canned a paint job?

Recommendations needed ...

I could use some good advice.

Rigid Riding tips needed!

If anyone has more tips, please write

Running hot

The oil temp of my 65 gets up to 200 degrees after an hour of riding

Running old plates

How many of you run vintage plates on your bikes?

Running on front cylinder only

If a panhead has spark and 95 psi compression in both cylinders, what could cause it to run only on the front cylinder

Serial numbers

Is there supposed to be a serial number on the frame

Silver paint for parts

Does any body know of a good match for the original silver paint

Sizzling hot - fajitas

I heard a sound best described as "sizzling"

Spark plug explanation

Spark plug explanation

Special Screws

Anyone have a source for the special Harley screws used in the star hub dust cover, and the relay mount?

Specialty tools

I am wondering which specialty tools are a "must get"

Speedo drive ratio?

Can I correct the reading with a different drive unit, or must I replace the speedo?

Speedometer overview

Speedometer overview

Starting a 50 pan

Anything else I shoud look at before i try to fire it up

Starting a pan after 14 years

The bike I bought has been kept in a garage but has not been started for 14 years

Starting problems, impossible to kick start

The thing is all of a sudden impossible to kick start

The going rate for parts...

Can anyone tell me the going rate for a set of used, good condition 48 casting heads?

Top speed on a 47 WL

Will it handle the highway?

Torque settings lug and axle nuts

I cannot find these values in the manuals

Torque specifications

OHV Big Twin torque specifications

Torque specifications for engine and transmission mounting bolts

What are the torque specs. for the engine and transmission mounting bolts

Very hard starting

This is a very hard starting cold blooded beast

Vibrations

I played with the notion of trying to smooth out the old bike at cruising speed

VIN number questions

I am trying to get smart on VIN numbers and belly numbers

VIN number WLA

Is this possible to have this many numbers in the factory issued VIN War production run

VINs

How do I decifer the remainder of the vin

What the hell happened to Harley shops

What the hell happened to the Harley shops

Wheelie anybody?

How do they do it without exploding parts all over the road?

Where did all the power go

Bike started put, put, put, like it was running on "half" of each of the cyclinders... or running out of gas

Wont stand up and run

Soon as you stand it up to ride starts missing and dies

Wont trade my cool noises

I like these noises

Words of advice: the best parts to look for

New guy would like words of advice please
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